Pile Turner

tangshan UANCHOR Automation Technology Co., Ltd.

Your Professional Pile Turner Manufacturer!

Tangshan UANCHOR Automation Technology Co., Ltd. (former Yutian Yongheng Machinery Factory) established in 2006 is the first professional poker cards machine manufacturer in China. The company developed into an integrated industrial company including designing, production, sales, and service in less than four years.

Wide Product Range

The main products are card-producing machines, pile turners, ink-jet printing machines, and inspection machines. The card-producing machines include an automatic card slitting & collating machine, an automatic photoelectric separating and checking machine, an automatic wrapping machine, and an automatic plastic box packing machine for cards.

Continuous Innovation

In these years, the company has insisted on self-dependent innovation and has developed new products with advanced designs and techniques according to requirements. UANCHOR has had 5 national patents from 2009 to 2010.

Rich Experience

The company covers 35600 square meters and buildings of more than 20000 square meters. Our company currently has 120 employees, including 20 engineers with bachelor's degrees or above and 10 engineers with more than 15 years of design experience.

Reliable Product Quality

With advanced manufacturing machines and testing machines, we can assure the quality of our product. The main products have obtained CE certificates.

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What is a Pile Turner

The Pile Turner was originally designed to replace manual labor, but now offers a variety of additional functions, such as aeration, jogging and aligning of the piles, dust removal, drying and more, making it an indispensable piece of equipment for the printing and packaging industries.

Sautomatic Dust Removing Paper Pile Turner

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Increased Productivity

One of the biggest benefits of using a carton inverter is the increased productivity it brings. This machine automates the process of turning and flipping boxes or bags, reducing the amount of manual labor required. This results in a faster and more efficient process, reducing downtime and allowing for more packaging to be completed in a shorter amount of time. Additionally, pile turners can be designed to handle multiple items at once, further increasing productivity.

Reduced Labor Costs

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Improved Packaging Quality

The use of a pile turner also leads to improved packaging quality. This is because the machine eliminates the possibility of human error, such as uneven stacking or misalignment of items. Pile turners also ensure that items are packaged securely and consistently, reducing the risk of damage during transit and improving the overall quality of the packaging.

Consistent Stacking

One of the ways in which pile turners improve the quality of packaging is through consistent stacking. This machine ensures that items are stacked evenly and securely, reducing the risk of them becoming dislodged or damaged during transit.

Features of Pile Turner

Automated Clamping

Many pile turner machines come with automated clamping, which allows the machine to quickly and securely clamp the paper stack.

Variable Speed Control

Variable speed control allows the operator to adjust the speed of the machine, depending on the size and weight of the paper stack.

Air Flow Control

Air flow control allows the operator to adjust the amount of air used to flip the paper stack, ensuring a smooth and even rotation.

Products Description

Pile Turners with Air and Vibration System

Turning paper by hand is unsafe, time consuming, and costly. Our Pile Turners eliminate the physical demands of hand-turning paper, thus saving precious time. When opting for a pile turner with Jogger-aerators, you will be able to increase safety and productivity in press and finishing operations. The air and vibration system allow for sheet separation, removal of dust and impurities, perfect alignment, pallet change or removal, as well as the easy removal of waste sheets.

Stationary and Mobile Pile Turners

Our stationary machines can be used as stand-alone or in a production line and can be integrated into various department. As they do not request a large working space, our mobile pile turners are incredibly versatile and easy to move around different areas of the facility. They are ideal for the printing industry and can handle loads of different size and weight. The operator can use the control panel on the tiller to lift and lock the load in a safe position, and will need to manually twist it.

Application of Pile Turner

Aeration and Ventilation

By turning and separating sheets, a pile turner facilitates improved aeration and ventilation within paper or cardboard piles. This can be crucial for preventing issues like ink offset or maintaining proper drying conditions.

Aligning and Jogging

Pile turners assist in aligning and jogging paper stacks, ensuring that the edges are even and squared. This is essential for subsequent printing or processing steps, enhancing accuracy in the production process.

Coating and Printing Preparation

Prior to coating or printing processes, the pile turner helps in preparing the paper stacks. This ensures that the sheets are properly oriented and aligned for precise application of coatings or printing.

Handling Fragile or Sensitive Materials

For delicate materials, such as specialty papers or materials prone to damage, a pile turner provides a gentle way to handle and orient the sheets without causing harm.

Working Principle of the Pile Turner

A pile turner operates by lifting the paper stack with a clamp, flipping it over, and placing it back down in the opposite orientation. The lifting mechanism is powered by hydraulic or electric motors, which provide the necessary force to lift and flip the stack. The machine can be operated manually or through an automated system, depending on the model and manufacturer.

Tips for Pile Turner

1. Proper Training

All operators and workers who handle pile turners should receive proper training before they are allowed to use the equipment. Training should cover the safe operation of the pile turner, the hazards associated with its use, and the proper procedures for handling materials. Our team can install the machine and train the staff on request.

2. Safe Operating Procedures

Safe operating procedures should be established and enforced for the use of pile turners. These procedures should include guidelines for loading and unloading materials, operating the machine, and handling any potential hazards. The operator will supervise our machine and make sure that load is centered and perfectly aligned. He will be able to remove waste sheets and change the pallet with no physical effort or risk.

3. Regular Maintenance

Pile turners should be inspected regularly for any defects or wear and tear. Any worn or damaged parts should be replaced immediately to prevent accidents or breakdowns. Our Vertical Warehouse makes our service extra fast and our customer service is available in multiple languages to support your every need.

4. Safety Guards and Light Curtains

Our Pile turners are equipped with safety guards to prevent workers from accidentally coming into contact with moving parts or getting caught in the equipment. Guards should be properly installed and maintained to ensure they are effective. When the light curtain is interrupted by an object, the beam is blocked, and the machine is automatically stopped or disabled, preventing any hazardous movement or operation.

5. Personal Protective Equipment (PPE)

Workers who operate pile turners should wear appropriate personal protective equipment, such as gloves, safety glasses, and hard hats, to protect themselves from potential hazards. By taking these measures, pile turners can be used safely and effectively in the packaging industry, which can result in many benefits.

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Ultimate FAQ Guide to Pile Turner

Q: How does a Pile Turner improve the efficiency of paper processing?

A: By automating the process of rotating and flipping stacks, pile turners streamline material handling, reducing the need for manual labor and improving efficiency.

Q: What components does a pile turner consist of?

A: The whole machine is composed of a base, a pillar, a turning frame, a turning body, a paper supporting table, a splint, an adjustable positioning device, a rotating positioning device, a blowing vibration system(optional), and a power system.

Q: How to choose a pile turner?

A: Capacity
Consider the volume of paper or cardboard your business handles daily and choose a pile turner that can accommodate the same amount of material. We offer pile turners with varying capacity levels, ensuring that there’s a model that suits your business needs.
Space Availability The size of your facility will determine the size of the pile turner you can choose. Consider a compact model if you have limited space or a larger model if space is not a limitation.
Material Handling Requirements
Different pile turners handle different types of paper and cardboard materials. Ensure that the model you choose can handle the materials you use in your business operations.

Q: What is the capacity of a typical Pile Turner?

A: 1,000 - 1,500 kg.

Q: What is the efficiency of pile turner?

A: The pile turner needs less than 1 minute for turning a pile and 4-5 minutes, on average, for turning, airing and jogging the pile.

Q: Is a Pile Turner easy to operate for first-time users?

A: The ease of operating a pile turner for first-time users can depend on the specific model and the features it offers. However, many pile turners are designed with user-friendly interfaces to make operation straightforward.

Q: How about installation and training?

A: Normally, one operator can finish installation in 2 hours with installation manual and video. If purchaser's engineer travels at own cost to China, free training session. If engineer sent to purchaser's factory, all travel cost paid by purchaser.

Q: How does a Pile Turner handle different sizes and weights of paper?

A: Pile turners are equipped with clamping systems that can be adjusted to secure paper piles of various sizes. This feature ensures that the sheets remain in place during the turning process. The platform or table where the paper stack is placed can often be adjusted to accommodate different pile sizes. This flexibility allows the machine to handle both small and large sheets. Many pile turners come with customizable settings, allowing operators to input specific parameters such as pile dimensions and weight. This ensures that the machine is configured to handle the characteristics of the paper being processed.

Q: What is the Fully Automatic pile turner?

A: The automatic models are fully auto equipped and execute the job without the presence of an operator It saves resources and it also saves time. Just by pressing the start button, the sequence of aeration, turning, shaking and rotation is performed.

Q: Can the pile turner be integrated with other production lines?

A: The Fully Automatic Pile Turners may also be installed in automatic production lines and integrated in-line with conveyor systems.

Q: Can a Pile Turner be customized or modified to meet specific user needs?

A: From adjustable clamping pressure to specialized flipping mechanisms, we can tailor their pile turners to accommodate your unique production requirements, ensuring optimal performance and productivity.

Q: How to secure the pile?

A: Depending on the pile turner design, use clamps, straps, or other securing mechanisms to hold the stack in place, preventing any movement or displacement during the flipping process.

Q: How to improve the precision of piling?

A: Realign or reorient the pile (optional): If necessary, adjust the alignment or orientation of the flipped pile to meet specific requirements. This step is crucial for processes like printing or die-cutting, where precise positioning is essential.

Q: What is the noise level of your pile turner?

A: Normally, the noise level of our pile turner for sale is less than 80 decibels.

Q: What are the environmental requirements for pile turner?

A: +12℃ ~ + 45℃
Ventilation and dry relative humidity less than 50%

Q: Can the pile turner be installed on the floor?

A: Yes. Pile turner can be installed on a level floor (according to the specification); a pit is not required.

Q: How does a pile turner work?

A: Turning is done by hydraulically lifting the pile to the horizontal position and subsequently rotating it through 180°. It replaces time-consuming manual handling.

As one of the most professional pile turner manufacturers and suppliers in China for 15 years, we're featured by good service and competitive price. Please rest assured to buy or wholesale high quality pile turner for sale here from our factory.

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