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Digital Inkjet Printing Machine PM1040 video

Digital Inkjet Printing Machine PM1040

Briefing For printing continually variable signal such as one-dimension code, two-dimension code , words and graph on sheet.

Description

Briefing

 

For printing continually variable signal such as one-dimension code, two-dimension code , words and graph on sheet. It is for variable signal supervising industry such as pharmaceutical packaging, food packaging and other industry such as lottery, entrance ticket, bills and cards.

 

Features

 

1. High efficiency

◆ Printing feeder, speed is up to 12000pieces/hour.

◆ Platform maximum speed can reach 150m/min, to meet the needs of higher of higher jet printing in the future.

◆ The distance of two sheets is adjustable according to paper size.

◆ The pile height is the same as front and after process.

◆ Secondary feeding ensure the non-stop feeding.

 

2. High stability

◆ Transportation platform is steel structure with thickness 25mm. The structure is shock resistance designed and tested to ensure the stability of running.

◆ The transportation belt is one piece imported wide one to ensure the stability of the high speed sheets.

◆ All the key steel parts, like steel wall plates, camshaft are high grade steel ones and machined in machining center.

◆ High speed operation parts, like shafts, rollers are high grade steel ones and after thermal refining, and dynamic balance processing to make sure the stability when running in high speed.

◆ Motors, conveyors, chains and so on are famous brand in domestic and overseas. Bearings are mostly from C&U Group, and other Key bearings from NSK.

◆ Pneumatic parts are from SMC,Japan.

◆ Electric parts are Omron, Schneider, IDEC, Delta, SIMENS and so on.

◆ Servo Motor is from CPG,Taiwan.

 

3. High precision

◆ Unique positioning device provides large correction range and easily adjusting.

◆ Vacuum sorption table is up to 2600mmx1100mm to ensure the sheet sorption flat.

◆ Spray printing precision up to ±0.1mm.

 

4. Wide adaptability

◆ Suitable for paper weight range 80-450g/m2 ,wide adaptability.

◆ Maximum paper 1040x1040mm.free choice of paper direction.

 

5. Stable inkjet printing system

◆ Imported industry piezoelectric nozzle, full metal design, long service life, low maintain cost.

◆ Easy to learn and use, the operation is easy.

◆ Industrial computer, industrial modular standardization design makes maintenance easily.

◆ Powder removing device:brush roller and electric hesting press roller, two power removing systems will remove the powder in the sheets and do not scratch it. Adjusting and operation is easy, improving the printing quality and reduce the jams of nozzle.

◆ Online bar code checking system, checking the printed bar code online, alarm and get rid of it.

 

6. Safe and easy operation

◆ PLC controlled together with man-machine interface to display the operation state, malfunction and its description and operation requirement. All the settings are displayed in the screen and changed by the function button according to instruction in the man-machine interface.

◆ Many sensors and safe device, to make sure the machine runs well and safety of worker, All the malfunction will be displayed in the screen, it is easy for eliminate the problem.

◆ Optional: powder removing part, polishing and pre stack of paper and other parts to meet more personalized needs.

 

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Comprehensive technical indexes of H10000-G single-sheet high-speed inkjet printer


Inkjet printing system configuration

 

 

Model of inkjet printing machine

H10000-G

Type of printing head

Ricoh Gen5

Wideness of printing head

54 mm

Max.number of printing head

Support 16 groups of printing unit mostly

Max.spray printing precision

600×1200dpi

Size of ink dot

5PL,10PL

Max.speed of spray printing

110m-130m/min under the stable production, ensuring the quality

Grade of printing

99%A

Type of ink

LED-UV eco-friendly ink, with passing CMA qualification and VOC detection

Color of ink

Black, blue, light cyan, magenta, true red, white, yellow, purple, green, etc., and also support special inks such as colorless fluorescent ink.

Spray printing media

Gold and silver cards, paper, stickers, metal foil, UV white ink, opp and other films.

Ink supply system

Principle of ink supply

Based on industrial piezoelectric technology, supplying ink by voltage

Mode of ink supply

Centralization

Grade of filtration

Three-stage filtration to protect printing heads

Two-stage ink station

Reduce ink leakage,making jet printing effect more stable

Control system

Primary control system

Independent primary control software, advantec original industrial computer,and burn Windows operating system with a random copy

Data transmission

Ethernet transmission, universal and convenient, with the best stability.

Control module

Real-time display parameters such as ink temperature and voltage of printing heads

VDP software system

Data composition

Support common one-dimensional code and two-dimensional code that meeting the international standards

Data format supported as follow:

One-dimensional code:39,128,25,X25,EAN-13,EAN-8,UPC-A,UPC-E,EAN/UCC-128A,EAN/UCC-128B,EAN/UCC-128C,93,Codabar,POSTNET

Two-dimensional code:PDF417,QR,DMTX

Other special code:SD two-dimensional code,color code,other closed code system(dot code etc.);

Chinese characters, English characters, special characters, and images;

Other modules: rectangle modules, rounded rectangle modules, time modules, table modules, ellipse modules, Bessel modules, curved modules, polygonal modules, arrowhead modules, moved modules, picture modules, verification code picture modules

Data management

Inkjet composition system (including bar code,two-dimensional code generator,access of the module of database and color code.)

Data transformation system(including the transformation of file format of text, Access, Excel)

Spray printing management system(including the management of spray printing data, implement of printing according to page numbers, rejection of printing repeated page number. )

(4)Database management system(including repeat data checking with multiple batches and this batch of data,the management of data security.)

(5)Color code printing module system(encryption and decryption of data and encryption of color data.)

Anti-duplication code printing

Printed page numbers must not be entered into the printing function again, so as to prevent repeated page numbers from causing duplicate codes.

Data will be compared with the recently printed data before loading to prevent repeated printing.

Calibration printing

Unique bar code calibration function to ensure the printing quality and level

 

Primary technical indexes of 16K linear array camera variable data detection system

Item

Index

Max.detection speed

120m/min

Max.detection size of product

1020mm(horizontal)× 1000mm(vertical)

Imaging precision

0.06mm(horizontal)×0.06mm(vertical)

Size of variable printing data

One-dimensional code

Min.detection length 23mm

Two-dimensional code

Min.detection size ≥8mm*8mm

Detection function

Detection of one-dimensional code

Decryption

One-dimensional code decryption

Data comparison

Compare the result of decryption with inkjet printing document, identifying whether print incorrectly or not

Compare the result of decryption with detected data, identifying whether there is duplicate printing or not

 

Quality detection

Detecting the defects of wire drawing, dirty, missing appeared on the one-dimensional codes in the process of inkjet printing

Detection of two-dimensional code

Data comparison

Compare the result of decryption with inkjet printing document, identifying whether print incorrectly or not

Compare the result of decryption with detected data, identifying whether there is duplicate printing or not

Character detection

Character recognizing

Recognize anti-counterfeiting code character

Data comparison

Compare the recognized anti-counterfeiting code with spray code text, identifying whether print incorrectly or not

Compare anti-counterfeiting code with two-dimensional code, identifying are those two codes consistent

Quality detection

Detecting the defects of wire drawing, dirty, missing appeared on the number characters in the process of inkjet printing

Statistical query

Interface display

Real-time display the position of variable information defects

Statistical function

Real-time count information such as sum of detected products, sum of finished products, sum of defective products, and the proportion of defective products

Defect storage

Real-time keep the information and images of storage defects of products so as to count the defective data

Statistical statement

Support the statistics and management of two-dimensional code data and the printing output.

Rejection mode

Sound and light alarm + screening and elimination + automatic shutdown

 

LED-UV curing system indexes

Technical items

Indexes

Curing wideness

Curing wideness for single unit lamp head: ≥ 60mm

Curing effect

Cure quickly,spraying code on the surface of paper cannot be eliminated by general detection method,cannot be eliminated by sellotape,meet the standard of friction tester

Curing speed

120 m/min

 

High speed and high precision delivery platform

Working speed

40-150m/min adjustable

Max.paper size

1060*1040mm

Min.paper size

400*360mm

Paper thickness

80-450g/㎡

Precision

±0.1mm

Total power

14.5KW

Net weight

9.6T

Power supply

3P 380V/50HZ N PE

Dimension

10200*2000*1800mm(without footboard)

 

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